Prepare the cut list
Enter up to six lengths and their quantities, for a maximum of 100 pieces. A zero quantity ignores the row. Each length must already include your required allowances: angles, defects and ends needing trimming are not added automatically.
Understand the final cut
Each separation uses the full saw kerf width. If the last piece ends exactly at the stock end, no final cut is counted. Otherwise, the surplus to remove before this cut must allow for a full kerf. Partial trimming at the end is not modelled.
Check the proposed plan
The algorithm sorts lengths from largest to smallest, then uses the first compatible stock length. This heuristic provides a feasible plan under the entered rules, without guaranteeing the minimum number of stock lengths. The breakdown lists every piece; the diagram is limited to the first four stock lengths.
For each stock length: sum of pieces + number of cuts × saw kerf + offcut = usable length. The final cut is omitted only when the last piece reaches the end exactly.
Six pieces from two 2400 mm stock lengths
With a 3 mm kerf, two 1000 mm pieces occupy the first stock length: 2000 + 6 + 394 = 2400 mm. The second takes two 700 mm pieces and two 400 mm pieces: 2200 + 12 + 188 = 2400 mm. The total is 4200 mm of pieces, 18 mm of kerfs and 582 mm of offcuts.
Details to check
- Measure the genuinely usable stock lengths.
- Check each piece and its allowance before cutting.
- Keep offcuts separate from material consumed by the saw kerf.
Frequently asked questions
Does this plan always minimise purchases?
No. Placing pieces in descending length order is a heuristic. Another layout can sometimes use fewer stock lengths. The result is never presented as an optimal solution.
Why can a piece almost as long as the stock be rejected?
If a small surplus needs removing, the model requires a full saw kerf for that separation. A positive surplus to remove narrower than the kerf is rejected. Partial end trimming and cutting angles are outside this model.
A method you can check · Content review :
Each tool shows its formulas and assumptions. Worked examples let you repeat the calculation and understand how rounding works.